Dry Bulk Switches
 



Suspension Mount





Flange Mount


U.S. Patent #3,368,173; 3,349,203
Canadian Patent #801,168; 821,621

 

 

 

A unique, patented Magnetic Linkage isolates the electrical compartment from controlled product, reducing maintenance and improving sensitivity. The sealed switch compartment and sealed leads yield the utmost in reliable operation. A wide selection of diaphragms and switches is available with choices of flange or suspension mounting to fit your specific application. The dry level Ultra-Mag™ Level Switch is extremely sensitive and very economical. The magnetic linkage makes this simple explosion-proof diaphragm switch the most rugged and reliable level control for a variety of products.

Mounting Selection: A choice of either suspension or flange mounting is available to match your application. Flange mounting is the best choice for control of low or intermediate level in vessels containing granular product that does not "bridge", "rathole", or otherwise build up on vessel walls. Choose suspension mounting for high level in vessels and for better operation with "bridging" product. See below for more information on suspension and flange mounting kits. Note that the mounting configuration is represented by the letter "S" for suspension or "F" for flange which is the second digit in the part number below.

Diaphragm Selection: A wide variety of diaphragms is available to match product bulk density, flowability, abrasiveness and temperature requirements while providing maximum sensitivity. The best choice for vessels subject to pressure or vacuum is "breathable" fabric (P Series), requiring no venting. Non-porous elastomer (G Series) type diaphragms are the best choice for more abrasive product and broader temperature range applications. Venting is always required with the G series and if used in pressurized vessels, venting to the tank atmosphere is required to allow pressure equalization. A slide rule "Diaphragm Selector" is available from the factory to help you choose the diaphragm best suited to your application.

Suspension Mounting: is normally used for high level monitoring in vessels. For product over 20 lbs./cu. ft., the level switch (diaphragm face) should be located about 1/3 of the distance from the vessel wall to the point of entry of the product. For product less than 20 lbs./cu. ft., the unit should be located closer to the point of entry of the product, about 1/2 the distance from the vessel wall to the point of entry. Pressure required to depress the diaphragm and trip the switch is in the range of 5-15 oz in the horizontal direction (perpendicular to the diaphragm). Suspension mounting provides the easiest vertical adjustment capability, greatest sensitivity and best maintenance conditions.

Suspension Assembly Kits: Pre-assembled kits are available from the factory, or you can build your own kits using standard pipe fittings. Pipes and fittings are normally galvanized steel, but aluminum and stainless steel pipes and fittings are available. Units pictured above are secured to a steel cover plate that rests on a rectangular steel flange welded into the top of the vessel. Aluminum and stainless coverplates and flanges are also available. Standard 48" long x 1" pipe provides working depth (WD) up to 48". Longer pipe (to provide greater WD) is available. GS Series switches have upper (L1 = 28" standard) and lower (L2 = 20" standard) 1" pipes, with a tee (for stilling pot) in between. A stilling pot is required to equalize pressure and keep dirt from building up behind the diaphragm. PS series require a 1/2" conduit in 1" suspension pipe for explosion proof applications. The 1/2" conduit (56" standard length) is a standard part of the GS series assembly.


SPECIFICATIONS
Service: Compatible powder or bulk solids.
Wetted Materials: Mounting Flange: See model chart on "Ordering" page. Aluminum or 304 SS. Diaphragm: See model chart on "Ordering" page. Urethane, Buna-N, PTFE, Silicone Rubber, Polyester, Fluoroelastomer, White Buna-N (food grade), or EPDM.
Temperature Limits: Depends on diaphragm material, see model chart on "Ordering" page. Standard switch: -40 to 185°F (-40 to 85°C), high temperature switch: -40 to 350°F (-40 to 176°C).
Pressure Limit: 60 psig (4.14 bar).
Enclosure Rating: General purpose or weatherproof and explosion-proof. See model chart on "Ordering" page.
Switch Type: See model chart on "Ordering" page.
Electrical Rating: See model chart on "Ordering" page.
Electrical Connections: 18 gage solid core, 600 volt TEW 105°C, style 1015. Epoxy sealed at conduit entrance. 12" (304.8 mm) long.
Conduit Connection: 1/2" female NPT.
Process Connection: For flanged models standard is 8-3/8" (212.725 mm) diameter bolt hole circle.
Mounting Orientation: Flange mount or suspend depending on model.
Set Point Adjustment: Internal screw.
Weight: 7 lb (3.18 kg).
Options: Suspension kits and flange adaptor rings.
Agency Approvals: UL and CSA.

DIAPHRAGM SELECTION GUIDE
Product Suggested
Diaphragm*
Product Suggested
Diaphragm*
Product
Suggested
Diaphragm*
Abrasive
Aggregate
Alumina
Ash, Dry
Baking Powder
Baking Soda
Barite
Bark, Ground
Barley Ground or Meal
Barley, Whole
Beans, Edible
Bentonite
Bond, Foundry
Carbon Black
Cement, Kinker
Cement, Portland
Chips, Hogged Fuel
Coal
Compost
Core Sand, Foundry
Corn, Shelled
Diatomaceous Earth
Drill Mud
Flour
Fly Ash
Glass Batch
3D
3D
3D
3D
7B
7B
3D
6G
17
4B
4B
3D
17
7A
8A
4B
6G
3D
5A
3D
8A
7A
3D
7B
3D
3D
Gravel
Iron Ore, Crusted
Kaolin Clay
Lime, Hydrated
Lime, Stone
oats
Peanuts in Shell
Peanuts, Shelled
Perlite
Phosphate, Rock
Polyethylene Power
Polyethylene Resin
Polypropylene Fluff
Polypropylene Powder
Polypropylene Resin
Polystyrene Beads
Pot Ash
Powdered Metal
Powdered Ore
PVC Powder
PVC Resin
Rice
Rye
Salt
Sand, Dry
Sand, Dry Silica
3D
3D
3D
5A
3D
4B
7A
3D
7A
3D
7A
1
7A
7A
17
3D
3D
3D
3D
7A
17
17
3D
3D
3D
3D
Sand, Foundry Prepared
Sand, Shake Out
Sawdust, Dry
Sea Coal
Sesame Seed
Shale, Crushed
Silca, Flour
Sludge Sewage Dried
Sludge, Sewage, Ground
Soda Ash
Soybeans, Cracked
Soybean, Flake
Soybean, Flour
Soybean Meal
Soybean, Whole
Sugar Beets. Whole
Sugar Refined
Sunflower Seed
Taconite Pellets
Talcum Powder
Walnut Shells, Crushed
Wheat
Wheat, Wet
Wood, Chips
Wood, Dust
5A
3D
6G
3D
3D
3D
3D
1A
1A
3D
3D
7A
7A
3D
3D
6H
7B
7A
3D
3D
3D
8A
5A
6G
6G
*Diaphragm codes become 4th and 5th characters in model number.

    DIMENSIONAL DRAWING


GS-PS-FLANGE




GS-PS-SUSPENSION


 

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