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Dry
Bulk Switches |
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Suspension Mount
Flange Mount
U.S. Patent #3,368,173; 3,349,203
Canadian Patent #801,168; 821,621
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A
unique, patented Magnetic
Linkage
isolates the electrical compartment from controlled product,
reducing maintenance and improving sensitivity. The sealed
switch compartment and sealed leads yield the utmost in
reliable operation. A wide selection of diaphragms and switches
is available with choices of flange or suspension mounting
to fit your specific application. The dry level Ultra-Mag™
Level Switch is extremely sensitive and very economical.
The magnetic linkage makes this simple explosion-proof diaphragm
switch the most rugged and reliable level control for a
variety of products.
Mounting
Selection: A
choice of either suspension or flange mounting is available
to match your application. Flange mounting is the best choice
for control of low or intermediate level in vessels containing
granular product that does not "bridge", "rathole", or otherwise
build up on vessel walls. Choose suspension mounting for
high level in vessels and for better operation with "bridging"
product. See below for more information on suspension and
flange mounting kits. Note that the mounting configuration
is represented by the letter "S" for suspension or "F" for
flange which is the second digit in the part number below.
Diaphragm
Selection:
A wide variety of diaphragms is available to match product
bulk density, flowability, abrasiveness and temperature
requirements while providing maximum sensitivity. The best
choice for vessels subject to pressure or vacuum is "breathable"
fabric (P Series), requiring no venting. Non-porous
elastomer (G Series) type diaphragms are the best
choice for more abrasive product and broader temperature
range applications. Venting is always required with the
G series and if used in pressurized vessels, venting to
the tank atmosphere is required to allow pressure equalization.
A slide rule "Diaphragm Selector" is available from the
factory to help you choose the diaphragm best suited to
your application.
Suspension
Mounting:
is normally used for high level monitoring in vessels. For
product over 20 lbs./cu. ft., the level switch (diaphragm
face) should be located about 1/3 of the distance from the
vessel wall to the point of entry of the product. For product
less than 20 lbs./cu. ft., the unit should be located closer
to the point of entry of the product, about 1/2 the distance
from the vessel wall to the point of entry. Pressure required
to depress the diaphragm and trip the switch is in the range
of 5-15 oz in the horizontal direction (perpendicular to
the diaphragm). Suspension mounting provides the easiest
vertical adjustment capability, greatest sensitivity and
best maintenance conditions.
Suspension
Assembly Kits:
Pre-assembled kits are available from the factory, or
you can build your own kits using standard pipe fittings.
Pipes and fittings are normally galvanized steel, but aluminum
and stainless steel pipes and fittings are available. Units
pictured above are secured to a steel cover plate that rests
on a rectangular steel flange welded into the top of the
vessel. Aluminum and stainless coverplates and flanges are
also available. Standard 48" long x 1" pipe provides working
depth (WD) up to 48". Longer pipe (to provide greater WD)
is available. GS Series switches have upper (L1 = 28" standard)
and lower (L2 = 20" standard) 1" pipes, with a tee (for
stilling pot) in between. A stilling pot is required to
equalize pressure and keep dirt from building up behind
the diaphragm. PS series require a 1/2" conduit in 1" suspension
pipe for explosion proof applications. The 1/2" conduit
(56" standard length) is a standard part of the GS series
assembly.
SPECIFICATIONS
Service: Compatible powder or bulk
solids.
Wetted Materials: Mounting Flange: See model chart
on "Ordering" page. Aluminum or 304 SS. Diaphragm: See model
chart on "Ordering" page. Urethane, Buna-N, PTFE, Silicone
Rubber, Polyester, Fluoroelastomer, White Buna-N (food grade),
or EPDM.
Temperature Limits: Depends on diaphragm material,
see model chart on "Ordering" page. Standard switch: -40
to 185°F (-40 to 85°C), high temperature switch: -40 to
350°F (-40 to 176°C).
Pressure Limit: 60 psig (4.14 bar).
Enclosure Rating: General purpose or weatherproof
and explosion-proof. See model chart on "Ordering" page.
Switch Type: See model chart on "Ordering" page.
Electrical Rating: See model chart on "Ordering"
page.
Electrical Connections: 18 gage solid core, 600 volt
TEW 105°C, style 1015. Epoxy sealed at conduit entrance.
12" (304.8 mm) long.
Conduit Connection: 1/2" female NPT.
Process Connection: For flanged models standard is
8-3/8" (212.725 mm) diameter bolt hole circle.
Mounting Orientation: Flange mount or suspend depending
on model.
Set Point Adjustment: Internal screw.
Weight: 7 lb (3.18 kg).
Options: Suspension kits and flange adaptor rings.
Agency Approvals: UL and CSA.
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DIAPHRAGM
SELECTION GUIDE
| Product
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Suggested
Diaphragm* |
Product
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Suggested
Diaphragm* |
Product
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Suggested
Diaphragm* |
Abrasive
Aggregate
Alumina
Ash, Dry
Baking Powder
Baking Soda
Barite
Bark, Ground
Barley Ground or Meal
Barley, Whole
Beans, Edible
Bentonite
Bond, Foundry
Carbon Black
Cement, Kinker
Cement, Portland
Chips, Hogged Fuel
Coal
Compost
Core Sand, Foundry
Corn, Shelled
Diatomaceous Earth
Drill Mud
Flour
Fly Ash
Glass Batch
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3D
3D
3D
3D
7B
7B
3D
6G
17
4B
4B
3D
17
7A
8A
4B
6G
3D
5A
3D
8A
7A
3D
7B
3D
3D
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Gravel
Iron Ore, Crusted
Kaolin Clay
Lime, Hydrated
Lime, Stone
oats
Peanuts in Shell
Peanuts, Shelled
Perlite
Phosphate, Rock
Polyethylene Power
Polyethylene Resin
Polypropylene Fluff
Polypropylene Powder
Polypropylene Resin
Polystyrene Beads
Pot Ash
Powdered Metal
Powdered Ore
PVC Powder
PVC Resin
Rice
Rye
Salt
Sand, Dry
Sand, Dry Silica
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3D
3D
3D
5A
3D
4B
7A
3D
7A
3D
7A
1
7A
7A
17
3D
3D
3D
3D
7A
17
17
3D
3D
3D
3D
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Sand, Foundry Prepared
Sand, Shake Out
Sawdust, Dry
Sea Coal
Sesame Seed
Shale, Crushed
Silca, Flour
Sludge Sewage Dried
Sludge, Sewage, Ground
Soda Ash
Soybeans, Cracked
Soybean, Flake
Soybean, Flour
Soybean Meal
Soybean, Whole
Sugar Beets. Whole
Sugar Refined
Sunflower Seed
Taconite Pellets
Talcum Powder
Walnut Shells, Crushed
Wheat
Wheat, Wet
Wood, Chips
Wood, Dust
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5A
3D
6G
3D
3D
3D
3D
1A
1A
3D
3D
7A
7A
3D
3D
6H
7B
7A
3D
3D
3D
8A
5A
6G
6G
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| *Diaphragm codes become 4th
and 5th characters in model number. |
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DIMENSIONAL DRAWING |
GS-PS-FLANGE
GS-PS-SUSPENSION
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CATALOG |
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ORDERING |
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